Prototype

The figure above is a CAD model of the teams prototype design. The major changes in this design are outlined below.


Major Changes

  • Arm Material Changed to 1010 HR Steel from 80/20 Aluminum

  • Arm Geometry was changed

  • A motor driven system was devised

  • Frame integrity was improved

  • Deflection Analysis

    Deflection Analysis work

    The new design involves the removal of guidewires which initially helped to control the motion of the arms. These guidewires also served as an adittional point of contact which need to be taken into account
    when they are removed. A deflection analysis was done on the original 80/20 Aluminum material to determine if the end of the arm would maintain its position. The details of the analysis can be seen in
    the document below.

    Finite Element Analysis

    Once the deflection with the 80/20 aluminum was determined to exceed desired tolerances, other arm materials were considered. 1010 HR Steel was analyszed next using an FEA application via SolidWorks.
    The deflection of the steel was within the desired tolerance and it was determined that we will use this material going forward.

    Motor Controlled System

    The picture above shows the components of the motor control system. The motors are driven by a microstepping driver in order to achieve high precision movement
    An arduino is the controller of the motors and talks with the motor through an encoder.

    Compact Design

    The new design involves integrating the arms into the table. This can be seen in the figure above. The motors are positioned below the arms.